Analysis of Wear Phenomena Produced by Erosion with Abrasive Particles against Fluoropolymeric Coatings

Polymers (Basel). 2022 Oct 31;14(21):4617. doi: 10.3390/polym14214617.

Abstract

To date, PTFE, PFA, and FEP-based fluoropolymer coatings have proven unbeatable in many services due to their excellent chemical inertness, very low wettability, thermal resistance, high non-stick properties, and good applicability. In use, these coatings usually suffer service cycles with consequent deterioration, and it is of great interest to determine the intensity and type of wear caused in addition to the deterioration that occurs in their properties. In this work, the response of three polymeric coatings of interest applied to aluminum substrates, after being subjected to the action of abrasive particles of aluminum corundum, glass, and plastic projected under pressure, has been studied. During the application of a given wear cycle, the hardness, surface roughness, surface texture, and thickness of the coating have been measured, in addition to the slip angle and surface transmittance to analyze the evolution of each type of coating. The results allowed a concise evaluation of the performance of three fluoropolymeric coatings of great interest, differentiating the induced erosive wear phenomena and contributing complete information to facilitate the correct selection for users with practical application purposes and as a basis for future research work focused on advancements in this field.

Keywords: abrasives; fluorinated ethylene propylene FEP; fluoropolymers; perfluoroalkoxy alkane PFA; polytetrafluoroethylene PTFE; sandblasting.