Multi-parameter and multi-objective optimization of stratified OLEDs over wide field-of-view considering thickness tolerance

Opt Express. 2022 Aug 1;30(16):29546-29563. doi: 10.1364/OE.461624.

Abstract

Poor wide field-of-view (FOV) performances and low production yields are major factors that restrict the application of organic light-emitting diodes (OLEDs) in large-size panels. In this paper, we propose an optimization and analysis method to improve optical performances of stratified OLEDs over wide FOV with consideration of the thickness tolerance in the practical production process. With key optical performance parameters defined using the angle-dependent luminescence spectra, including the external quantum efficiency (EQE), current efficiency (CE), just noticeable color difference (JNCD), and the color coordinates, the optimization of OLEDs over wide FOV is described as a multi-parameter and multi-objective optimization problem which is accomplished by the genetic algorithms (GAs). Further, the thickness tolerance is introduced to improve the structure stability considering thickness fluctuations in the practical production process. Appropriate thickness tolerances can be determined to achieve stable structures for the OLED device by defining and analyzing the distributions of preference regions of the GA output noninferior solutions and the correlation coefficients between the layer thicknesses. Based on the proposed methods, high-throughput simulations are carried out on a typical Green Bottom-emitting OLED (G-BOLED) to design a stable device structure with high-performances. Experimental results demonstrate that compared with the initial device, the performances of the optimized device have been significantly improved, with the CE improved by over 30% in the normal direction, the EQE improved by over 20%, and the JNCD reduced from 4.45 to 1.36 over the whole FOV of 0-60°. In addition, within the thickness fluctuation in the practical process, optimized devices can strictly satisfy the "Best" preferred region, indicating that the structure is more stable against thickness fluctuations in the practical production process. The proposed optimization method can simultaneously improve optical performances over wide FOV and provide a stable structure for stratified OLEDs, and it therefore can be expected to improve the production yields and promote the OLEDs applied to large-size panels.