Toward the Industrial Application of Aluminum-Based Nanocomposite Material: A Study of Zn-Plating Process in Circuit Breaker Application

Nanomaterials (Basel). 2022 Oct 10;12(19):3535. doi: 10.3390/nano12193535.

Abstract

This article explores the industrial application of an Al-based nanocomposite reinforced with 0.5 wt.% of multiwalled carbon nanotubes with a Zn mechanical plating applied to fulfill the field requirements of electrical devices. The performance of electric devices made from this nanocomposite material and with a Zn plating was compared with that of MCCB devices using a normal Cu compound. MCCB devices with the Al-based nanocomposites compound showed a better performance, with less heat generated due to a flow of electrical charge passing through the device. The presence of MWCNTs in the Al nanocomposite dissipates heat, maintaining a stable electrical resistance in the MCCB, in contrast to what happens with Cu compound, which increases its electrical resistance as the temperature in the device increases.

Keywords: coated aluminum nanocomposite circuit breaker part; coating; mechanical zinc plating; molded case circuit breaker device; multiwall carbon nanotubes.

Grants and funding

This research was funded by Siemens (Nuevo León, Mexico) through the Research and Development Department, by Tecnologico de Monterrey through the Research Unit of Accelerated Materials Discovery of the Institute of Advanced Materials for Sustainable manufacturing.