This work investigated the microstructure and corrosion behaviors of Ti-Sn alloys with x wt% Sn (x = 5, 10, 15, and 20) for dental applications. The microstructures of commercially pure titanium (cp-Ti) and Ti-Sn alloys were characterized by X-ray diffractometry, optical microscopy, and transmission electron microscopy. The Vickers hardness of the Ti-Sn alloys was compared to that of cp-Ti. The corrosion behaviors of Ti-Sn alloys were tested in 0.9% NaCl solution at 37 °C using open circuit potential, potentiodynamic polarization, AC impedance, and galvanic corrosion tests. Ti-Sn alloys had a hexagonal close-packed structure and their microstructures were transformed from the equiaxed structure with irregular grain boundaries to the martensitic structure as the content of Sn in Ti-Sn alloys increased by over 15 wt%. Among the sample groups, Ti-15Sn and Ti-20Sn alloys exhibited better Vickers hardness values. Ti-Sn alloys had better corrosion resistance than cp-Ti. Ti-15Sn, which showed narrow martensitic bands, exhibited the highest corrosion resistance properties in AC impedance measurements due to its higher resistance and better capacitive parameters. Among the tested groups, the galvanic coupling of Ti-15Sn with cp-Ti showed higher corrosion potentials and lower current densities, which indicates that there was higher corrosion resistance.
Keywords: Ti-Sn alloys; corrosion resistance; microstructure; passivation.