Terephthalic acid production plant uses liquid cobalt-manganese bromide as a catalyst. The waste catalyst is burned with exhaust gas and accumulated in fly ash, which is further pickled and impregnated with a sulfuric acid solution. The resultant solution is rich in cobalt and manganese metal ions with few metal impurities from other petroleum raw materials. An electrochemical reduction method is used to recover cobalt metal from the waste catalyst fly ash pickling solution of terephthalic acid. Various steps have been taken to remove impurities and extract and separate the required pure cobalt metal solution. Afterward, the process of electrolytic reduction smelting is conducted. Variables investigated include current density, electrolyte pH, electrode materials, and electrolytic cell diaphragms, among several others. Results show that the product purity can reach up to 99.84% for the electrolyte feed composition of 21.4 g L-1 Co, 38.2 g L-1 Na, and 2.02 g L-1 Mg.
Keywords: cobalt recovery; electrochemical reduction; electrolyzer; terephthalic acid.