The boiling crisis or critical heat flux (CHF) is a very critical constraint for any heat-flux-controlled boiling system. The existing methods (physical models and empirical correlations) offer a specific interpretation of the boiling phenomenon, as many of these correlations are considerably influenced by operational variables and surface morphologies. A generalized correlation is virtually unavailable. In this study, more physical mechanisms are incorporated to assess CHF of surfaces with micro- and nano-scale roughness subject to a wide range of operating conditions and working fluids. The CHF data is also correlated by using the Pearson, Kendal, and Spearman correlations to evaluate the association of various surface morphological features and thermophysical properties of the working fluid. Feature engineering is performed to better correlate the inputs with the desired output parameter. The random forest optimization (RF) is used to provide the optimal hyper-parameters to the proposed interpretable correlation and experimental data. Unlike the existing methods, the proposed method is able to incorporate more physical mechanisms and relevant parametric influences, thereby offering a more generalized and accurate prediction of CHF (R2 = 0.971, mean squared error = 0.0541, and mean absolute error = 0.185).
Keywords: critical heat flux; feature engineering; micro/nano roughness; optimization; pool boiling; random forest.