Concrete Made with Iron Ore Tailings as a Fine Aggregate: A Step towards Sustainable Concrete

Materials (Basel). 2022 Sep 8;15(18):6236. doi: 10.3390/ma15186236.

Abstract

The need for low-cost raw materials is driven by the fact that iron ore tailings, a prevalent kind of hazardous solid waste, have created major environmental issues. Although many studies have focused on using iron ore tailing (IOT) in concrete and have reported positive results, readers may find it difficult to accurately assess the behaviors of IOT in concrete due to the scattered nature of the information. Therefore, a comprehensive assessment of IOT in concrete is necessary. This paper thoroughly reviews the characteristics of concrete that contains IOT such as fresh properties, mechanical properties and durability at different age of curing. The outcome of this review indicates that by using IOT, concrete's mechanical properties and durability improved, but its flowability decreased. Compressive strength of concrete with 20% substitution of IOT is 14% more than reference concrete. Furthermore, up to 40% substitution of IOT produces concrete that has sufficient flowability and compactability. Scan electronic microscopy results indicate a weak interfacial transition zone (ITZ). The optimum IOT dosage is important since a greater dose may decrease the strength properties and durability owing to a lack of fluidity. Depending on the physical and chemical composition of IOT, the average value of optimum percentages ranges from 30 to 40%. The assessment also recommends areas of unsolved research for future investigations.

Keywords: durability and microstructure analysis; iron ore tailings; sustainable concrete.

Grants and funding

This research was funded by Taif University grant number TURSP-2020/324, Taif University, Taif, Saudi Arabia.