Design and Development of Fluorinated and Biocide-Free Sol-Gel Based Hybrid Functional Coatings for Anti-Biofouling/Foul-Release Activity

Gels. 2022 Aug 26;8(9):538. doi: 10.3390/gels8090538.

Abstract

Biofouling has destructive effects on shipping and leisure vessels, thus producing severe problems for marine and naval sectors due to corrosion with consequent elevated fuel consumption and higher maintenance costs. The development of anti-fouling or fouling release coatings creates deterrent surfaces that prevent the initial settlement of microorganisms. In this regard, new silica-based materials were prepared using two alkoxysilane cross-linkers containing epoxy and amine groups (i.e., 3-Glycidyloxypropyltrimethoxysilane and 3-aminopropyltriethoxysilane, respectively), in combination with two functional fluoro-silane (i.e., 3,3,3-trifluoropropyl-trimethoxysilane and glycidyl-2,2,3,3,4,4,5,5,6,6,7,7,8,8,9,9-hexadecafluorononylether) featuring well-known hydro repellent and anti-corrosion properties. As a matter of fact, the co-condensation of alkoxysilane featuring epoxide and amine ends, also mixed with two opportune long chain and short chain perfluorosilane precursors, allows getting stable amphiphilic, non-toxic, fouling release coatings. The sol-gel mixtures on coated glass slides were fully characterized by FT-IR spectroscopy, while the morphology was studied by scanning electron microscopy (SEM), and atomic force microscopy (AFM). The fouling release properties were evaluated through tests on treated glass slides in different microbial suspensions in seawater-based mediums and in seawater natural microcosms. The developed fluorinated coatings show suitable antimicrobial activities and low adhesive properties; no biocidal effects were observed for the microorganisms (bacteria).

Keywords: amphiphilic coating; anti-fouling properties; fouling release activity; marine bacteria; non-biocide release; sol–gel technique.

Grants and funding

The research is supported by PON MUR 2014–2020 “THALASSA—TecHnology And materials for safe Low consumption And low life cycle cost veSSels And crafts” project-Area of specialization “BLUE GROWTH”. CUP ARS01_00293. This work was conducted within the framework of the doctoral program of S.S. as financed by Confindustria (Noxosorkem Group S.r.l.) and CNR. G.R. acknowledge the financial support of the PON-MUR “Ricerca e Innovazione 2014–2020” RESTART project. MIUR and CNR are gratefully acknowledged for financial support.