One-step thermoforming represents an effective approach to preparing glue-free biocomposites. This study aimed to produce glue-free biocomposites with high-temperature resistance and mechanical properties using phosphoric acid pretreatments combined with thermoforming. Due to the hot-moulding process, the cell wall was destroyed, which allowed the fibres to adhere closely together. Most hemicelluloses were hydrolysed through pretreatment with phosphoric acid, and the contact area between the cellulose and lignin was significantly increased. The biocomposites prepared by ball milling demonstrated remarkable flexural strength (49.03 MPa) and tensile strength (148.23 MPa). Moreover, they had excellent thermal stability, with the maximum temperature for pyrolysis rate at 374 °C, which was much higher than that of poplar (337 °C). In addition, the material released no formaldehyde during the preparation process, which is in line with the concept of green production.
Keywords: biocomposites; high performance; hot-moulding; poplar powder; pretreatments.