In this paper, we propose a novel and facile methodology to chemically construct a thin and highly compliant metallic electrode onto a twisted and coiled nylon-6 fiber (TCN) with a three-dimensional structure via surface modification of the TCN eliciting gold-sulfur (Au-S) interaction for enabling durable electro-thermally-induced actuation performance of a TCN actuator (TCNA). The surface of the TCN exposed to UV/Ozone plasma was modified to (3-mercaptopropyl)trimethoxysilane (MPTMS) molecules with thiol groups through a hydrolysis-condensation reaction. Thanks to the surface modification inducing strong interaction between gold and sulfur as a formation of covalent bonds, the Au electrode on the MPTMS-TCN exhibited excellent mechanical robustness against adhesion test, simultaneously could allow overall surface of the TCN to be evenly heated without any significant physical damages during repetitive electro-thermal heating tests. Unlike the TCNAs with physically coated metallic electrode, the TCNA with the Au electrode established on the MPTMS-TCN could produce a large and repeatable contractile strain over 12% as lifting a load of 100 g even during 2000 cyclic actuations. Demonstration of the durable electrode for the TCNA can lead to technical advances in artificial muscles for human-assistive devices as well as soft robots those requires long-term stability in operation.
Keywords: actuation durability; contractile strain; electro-thermal; surface modification.