A novel alkali-induced grafting polymerization was designed to synthesize a PFGPA proton exchange membrane based on the co-grafting of α-methyl styrene (AMS) and acrylonitrile (AN) into the poly(vinylidenedifluoride) (PVDF) membrane. Three kinds of alkali treatments were used: by immersing the PVDF membranes into a 1 M NaOH solution and mixing the PVDF powders with 16% or 20% Na4SiO4. Then, AMS with AN could be co-grafted into the PVDF backbones in two grafting solvents, THF or IPA/water. Finally, the grafted membranes were sulfonated to provide the PFGPA membranes. In the experiments, the Na4SiO4 treatments showed a greater grafting degree than the NaOH treatment. The grafting degree increased with the increasing amount of Na4SiO4. The grafting solvent also influenced the grafting degree. A 40-50 percent grafting degree was obtained in either the THF or IPA/water solvent after the Na4SiO4 treatment and the THF resulted in a greater grafting degree. FTIR and XPS testified that the PFGPA membranes had been prepared and a partial hydrolysis of the cyano group from AN occurred. The PFGPA membranes with the grafting degree of about 40-50 percent showed a better dimensional stability in methanol, greater water uptake capabilities, and lower ion exchange capacities and conductivities than the Nafion 117 membranes. The PFGPA membrane with the 16% Na4SiO4 treatment and THF as the grafting solvent exhibited a better chemical stability. The obtained experimental results will provide a guide for the synthesis of alkali-grafted PFGPA membranes in practical use.
Keywords: PVDF; acrylonitrile; alkali-grafting; proton exchange membrane; α-methyl styrene.