Effect of Sulfate Ions on Galvanized Post-Tensioned Steel Corrosion in Alkaline Solutions and the Interaction with Other Ions

Materials (Basel). 2022 Jun 1;15(11):3950. doi: 10.3390/ma15113950.

Abstract

Zinc protection of galvanized steel is initially dissolved in alkaline solutions. However, a passive layer is formed over time which protects the steel from corrosion. The behavior of galvanized steel exposed to strong alkaline solutions (pH values of 12.7) with a fixed concentration of sulfate ions of 0.04 M is studied here. Electrochemical measurement techniques such as corrosion potential, linear polarization resistance and electrochemical impedance spectroscopy are used. Synergistic effects of sulfate ions are also studied together with other anions such as chloride Cl− or bicarbonate ion HCO3− and with other cations such as calcium Ca2+, ammonium NH4+ and magnesium Mg2+. The presence of sulfate ions can also depassivate the steel, leading to a corrosion current density of 0.3 µA/cm2 at the end of the test. The presence of other ions in the solution increases this effect. The increase in corrosion current density caused by cations and anions corresponds to the following orders (greater to lesser influence): NH4+ > Ca2+ > Mg2+ and HCO3− > Cl− > SO42−.

Keywords: alkaline solutions; corrosion current density; electrochemical impedance spectroscopy; galvanized steel; linear polarization resistance; sulfate.