Aerogel films with a low density are ideal candidates to meet lightweight application and have already been used in a myriad of fields; however, their structural design for performance enhancement remains elusive. Herein, we put forward a laminated structural engineering strategy to prepare a free-standing carbon nanotube (CNT)-based aerogel film with a densified laminated porous structure. By directional densification and carbonization, the three-dimensional network of one-dimensional nanostructures in the aramid nanofiber/carbon nanotube (ANF/CNT) hybrid aerogel film can be reconstructed to a laminated porous structure with preferential orientation and consecutively conductive pathways, resulting in a large specific surface area (341.9 m2/g) and high electrical conductivity (8540 S/m). Benefiting from the laminated porous structure and high electrical conductivity, the absolute specific shielding effectiveness (SSE/t) of a CNT-based aerogel film can reach 200647.9 dB cm2/g, which shows the highest value among the reported aerogel-based materials. The laminated CNT-based aerogel films with an adjustable wetting property also exhibit exceptional Joule heating performance. This work provides a structural engineering strategy for aerogel films with enhanced electric conductivity for lightweight applications, such as EMI shielding and wearable heating.
Keywords: EMI shielding; Joule heating; Kevlar nanofibers; aerogel film; carbon nanotubes.