An experimental investigation of particle and NOx emissions for a non-road diesel engine equipped with an integrated DOC + CDPF + SCR aftertreatment system during different operations

Abstract

An integrated aftertreatment system consisting of diesel oxidation catalyst (DOC), catalytic diesel particulate filter (CDPF), and selective catalytic reduction (SCR) is an effective way of reducing both NOx and particulate matter (PM). In this paper, the effect of DOC + CDPF + SCR on NO_X and particle emissions is investigated during different operations to assess applicability of this aftertreatment for meeting more rigorous non-road emissions standard. Meanwhile non-negligible issue about regeneration emission is studied. The results show that the DOC + CDPF have no significant effect on NOx but increase the NO₂/NOx ratio which is correlated with load. SCR is the main NOx reduction device with average efficiency of 86.5% for steady-state operations. Meanwhile, NH₃ slip is lower than 16 ppm. During cold and hot non-road transient cycles (NRTC cycles), average NOx efficiencies are 56.7% and 57.8%, respectively, along with NH₃ slip below 10 ppm. DOC + CDPF + SCR maintain filtration efficiency over 97% and 99% for PM and particle number (PN) for either steady-state operation or NRTC cycle, but particle size distributions change. Compared with the original emissions, NOx, PM, and PN emission factors are all below non-road China-IV limit after equipping with DOC + CDPF + SCR. However, during regeneration the aftertreatment does not maintain a high filtration performance but becomes particle generator. The penetration of nuclear particles and decomposition of agglomerated particles lead to high CDPF-out PN of 1.5 × 10⁷ #/cm³-3.5 × 10⁷ #/cm³. During regeneration, accumulated NOx is negligible, but the PM is 121.6 and 44.5 times higher than cold and hot NRTC cycles, respectively. In summary, DOC + CDPF + SCR is excellent way to improve non-road emissions but low SCR efficiency at low-temperature and high accumulated PM during regeneration process should be further addressed.

Keywords: Integrated aftertreatment; Nitrogenous compounds; Non-road diesel engine; Particulate emissions; Regeneration.