In this work, 3-3 type porous lead zirconate titanate (PZT) ceramics were fabricated by incorporating particle-stabilized foams using the gel-casting method. Then, Portland cement pastes with different water/cement ratios (w/c) were cast into the porous ceramics to produce cement-based piezoelectric (PZT-PC) composites. The effects of w/c on phase structure, microscopic morphology, and electrical properties were studied. The results showed that the amount of hydrated cement products and the density of the PZT-PC composites increased with the increase of w/c from 0.3 to 0.9 and then decreased till w/c achieved a value of 1.1. Correspondingly, the values of both εr and d33 increased with the density of the PZT-PC composites, resulting in less defects and greater poling efficiency. When w/c was maintained at 0.9, the 3-3 type cement-based piezoelectric composites presented the greatest Kt value of 40.14% and the lowest Z value of 6.98 MRayls, becoming suitable for applications in civil engineering for structural health monitoring.
Keywords: 3-3 type cement-based piezoelectric composites; electrical properties; electromechanical properties; microstructure; water/cement ratio.