The composite-material laminate structure will inevitably encounter connection problems in use. Among them, mechanical connections are widely used in aerospace, automotive and other fields because of their high connection efficiency and reliable connection performance. Milling parameters are important for the opening quality. In this paper, continuous-glass-fiber-reinforced-polypropylene (GFRPP) laminates were chosen to investigate the effects of different cutters and process parameters on the hole quality. The delamination factor and burr area were taken as the index to characterize the opening quality. After determining the optimal milling tool, the process window was obtained according to the appearance of the milling hole. In the selected process parameter, the maximum temperature did not reach the PP melting temperature. The best hole quality was achieved when the spindle speed was 18,000 r/min and the feed speed was 1500 mm/min with the corn milling cutter.
Keywords: continuous glass fiber; milling; process parameter; thermoplastic composite.