Sustainable high-performance steam condensation is critical to reducing the size, weight, and cost of water and energy systems. It is well-known that dropwise condensation can provide a significantly higher heat-transfer coefficient than filmwise condensation. Tremendous efforts have been spent to promote dropwise condensation by achieving a nonwetting state on superhydrophobic surfaces and a slippery state on liquid-infused surfaces, but these surfaces suffer from severe durability challenges. Here, we report sustainable high-performance dropwise condensation of steam on newly developed durable quasi-liquid surfaces, which are easily made by chemically bonding quasi-liquid polymer molecules on solid substrates. As a result, the solid/water interface is changed to a quasi-liquid/water interface with minimal adhesion and extraordinary durability. The quasi-liquid surface with ultralow contact angle hysteresis down to 1° showed a heat-transfer coefficient up to 70 and 380% higher than those on conventional hydrophobic and hydrophilic surfaces, respectively. Furthermore, we demonstrated that the quasi-liquid coating exhibited a sustainable heat-transfer coefficient of 71 kW/(m2 K) at a heat flux of 420 kW/m2 under a prolonged period of 39 h in continuous steam condensation. Such a quasi-liquid surface has the potential to sustain high-performance dropwise condensation of steam and address the long-standing durability challenge in the field.
Keywords: contact angle hysteresis; durability; heat transfer; quasi-liquid surface; steam condensation.