Barium titanate (BT)-based ceramics are one of the promising piezoelectric materials for environment-friendly electro-mechanical transformation. However, high performance materials are often sintered at high temperatures, resulting in volatile components and increased energy consumption. Here, 0.82Ba(Ti0.89Sn0.11)O3-(0.18-x)(Ba0.7Ca0.3)TiO3-xBiFeO3 (BTS-BCT-xBF) piezoelectric ceramics were prepared by microwave sintering (MWS) method, and the structure and properties were emphatically studied, aiming to reveal the regulatory mechanism of MWS on the structure and properties. Compared with conventional solid sintering (CS), the phase structure presents a similar evolution in MWS ceramics as a function of BF, while the more refined grain size and the denser structure are observed in MWS ceramics. The electrical properties (e.g., d33, εr, tan δ, etc.) of MWS ceramics are superior to the CS ceramics owing to the refined grain size and denser microstructure. It is worth noting that the energy storage performance (e.g., energy storage density, energy storage efficiency) significantly outperformed expectations due to the slender hysteresis loop resulting from the smaller grain and high cubic phase. Therefore, the MWS sintering mechanism can further drive practical application of BT-based ceramics.
Keywords: BT-based ceramics; electrical properties; lead-free; microwave sintered; structure.