Soft conductive elastomers with low hysteresis over a wide range of stretchability are desirable in various applications. Such applications include soft sensors with a long measurement range, motion recognition, and electronic skin, just to name a few. Even though the measurement capability of the sensors based on soft materials has been greatly improved compared to the traditional ones in recent years, hysteresis in the loading and unloading states has limited the applications of these sensors, thereby negatively affecting their accuracy and reliability. In this work, conductive elastomers with near-zero hysteresis have been formulated and fabricated using 3D printing. These elastomers are made by combining highly stretchable dielectric elastomer formulations with a polar hydrophobic ionic liquid and polymerizing under ultraviolet light. High-performance piezoresistive sensors have been fabricated and characterized, with a 10-fold stretchability and low hysteresis (1.2%) over long-term stability (more than 10 000 cycles under cyclic stress) with a 20 ms response time. Additionally, the current elastomers displayed fast mechanical and electrical self-healing properties. Using 3D printing in conjunction with some of our structural innovations, we have fabricated smart gloves to show this material's wide range of applications in soft robots, motion detection, wearable devices, and medical care.
Keywords: 3D printing; conductive elastomer; elastomer sensors; high conductivity; hysteresis free.