Assessment of the Influence of Selected Technological Parameters on the Morphology Parameters of the Cutting Surfaces of the Hardox 500 Material Cut by Abrasive Water Jet Technology

Materials (Basel). 2022 Feb 13;15(4):1381. doi: 10.3390/ma15041381.

Abstract

This article deals with the evaluation of selected aspects of abrasive water jet technology (AWJ) in the cutting of abrasion-resistant steel (HARDOX 500) with a thickness of 40 mm. The high abrasion resistance as a typical significant property of this steel ranks it among the special materials that are increasingly used. As the AWJ is a multiparametric technology, selected levels of feed rate, abrasive mass flow and pump working pressure were used in the experiments from the spectrum of technological parameters. For the purposes of evaluation, the examined cut surfaces were documented by a modified photographic method of displaying the cut surface by means of side lighting on the untreated cutting surface. The experimental part evaluates the dependences of selected cutting surface quality parameters (surface roughness and abrasive water jet deflection) on selected important technological parameters of the production system with AWJ technology (abrasive mass flow, technological head feed rate and pump working pressure). Based on the evaluation of the experiments, regression models were created to interpolate and extrapolate data to compare or supplement existing solutions in the field of research and as a basis for optimizing operating costs and increasing the efficiency of production systems with abrasive water jet technology.

Keywords: Hardox; abrasive water jet; cut profile; mass flow of abrasive; material cutting; regression model; surface quality; technological head feed rate.