The performance and scalability of perovskite solar cells (PSCs) is highly dependent on the morphology and charge selectivity of the electron transport layer (ETL). This work demonstrates a high-speed (1800 mm min-1 ), room-temperature (25 °C-30 °C) deposition of large-area (62.5 cm2 ) tin oxide films using a multi-pass spray deposition technique. The spray-deposited SnO2 (spray-SnO2 ) films exhibit a controllable thickness, a unique granulate morphology and high transmittance (≈85% at 550 nm). The performance of the PSC based on spray-SnO2 ETL and formamidinium lead iodide (FAPbI3 )-based perovskite is highly consistent and reproducible, achieving a maximum efficiency of ≈20.1% at an active area (A) of 0.096 cm2 . Characterization results reveal that the efficiency improvement originates from the granular morphology of spray-SnO2 and high conversion rate of PbI2 in the perovskite. More importantly, spray-SnO2 films are highly scalable and able to reduce the efficiency roll-off that comes with the increase in contact-area between SnO2 and perovskite film. Based on the spray-SnO2 ETL, large-area PSC (A = 1.0 cm2 ) achieves an efficiency of ≈18.9%. Furthermore, spray-SnO2 ETL based PSCs also exhibit higher storage stability compared to the spin-SnO2 based PSCs.
Keywords: charge selectivity; defects; scalability; spin-coating; spray-coating.
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