Combined with the traditional internal mixing process, a custom-built ultrasonic generator was introduced in this study. The effect of ultrasonic parameters on the comprehensive performance of tread rubber formulations was investigated. Compared to the traditional mixing process without ultrasonic wave loading, the introduction of ultrasonic enhanced the dispersion and distribution of composite particles in the rubber matrix and improved the overall performance of rubber products. The devil's triangle relationship among the rolling resistance, wet skid resistance, and abrasion resistance of tires was improved. When the wet skid resistance was slightly lost, the rolling resistance and wear rate were effectively reduced. This study provides new insights into a strategy for optimizing the mixing process of the traditional internal mixer, reducing vehicle emissions, extending the service life of tires, and promoting the development of green tires.
Keywords: devil’s triangle; green tires; mixing; ultrasonic wave.