The kinetics of the oxygen evolution reaction (OER) in aqueous electrolytes is relatively slow, which seriously limits the energy efficiency of electricity-to-hydrogen conversion. Herein, a bicontinuous nanoporous FeCoNiMg alloy is prepared by high heat sintering method based on the nanoscale Kirkendall effect and the surface is codoped with nitrogen and carbon elements by the nitrocarburizing method (denoted NC-FeCoNiMg). The three-dimensional (3D) nanoporous NC-FeCoNiMg alloy electrode achieves superior electrocatalytic performance for the OER in alkaline media, delivering a low Tafel slope (34.6 mV dec-1) and small overpotentials (235 and 290 mV at 10 and 100 mA cm-2, respectively). Under consecutive high current densities, the NC-FeCoNiMg electrode still exhibits excellent long-term stability, and the OER activity even increases after testing for 100 h at a high current density of 1000 mA cm-2. Comprehensive studies reveal that the N/C codoping of the inner and outer surfaces dramatically improves the electrocatalytic activity of the NC-FeCoNiMg electrode. This work demonstrates an efficient nanoarchitectural construction and a surface modulation strategy to increase the electrocatalytic activity and stability of transition-metal-based electrodes for the OER, holding great promise for fulfilling the requirements for the large-scale production of clean hydrogen energy.
Keywords: electrocatalytic activity and stability; nanoporous alloy electrode; nitrocarburizing; oxygen evolution reaction; surface codoping.