Materials with high strength and toughness have always been pursued by academic and industrial communities. This work presented a novel hybrid brick-and-mortar-like structure by introducing the wavy structure of the woodpecker beak for enhanced mechanical performance. The effects of tablet waviness and tablet wave number on the mechanical performance of the bio-inspired composites were analyzed. Compared with nacre-like composites with a flat tablet, the strength, stiffness and toughness of the novel hybrid nacre-like composite with tablet wave surface increased by up to 191.3%, 46.6% and 811.0%, respectively. The novel failure mode combining soft phase failure and tablet fracture revealed the key to the high toughness of composites. Finite element simulations were conducted to further explore the deformation and stress distribution of the hybrid brick-and-mortar-like structure. It showed that the hybrid brick-and-mortar-like structure can achieve a much better load transfer, which leads to greater tensile deformation in tablet before fracture, thus improving strength and energy absorption. These investigations have implications in the design of composites with high mechanical performance for aerospace, automobile and other manufacturing industries.
Keywords: failure mode; finite element simulation; hybrid bio-inspired design; mechanical performance; nacre; woodpecker beak.