Surface-Stress Induced Embrittlement of Metals

Nano Lett. 2021 Nov 24;21(22):9502-9508. doi: 10.1021/acs.nanolett.1c02887. Epub 2021 Nov 2.

Abstract

Environment-assisted fracture phenomena in metals are usually associated with surface energy reduction due to an adsorbed film. Here we demonstrate a unique embrittlement effect in Al that is instead mediated by surface stress, induced by an adsorbed organic monolayer. Atomistic simulations show that the adsorbate carbon-chain length lc controls the surface stress via van der Waals forces, being compressive for lc < 8 and tensile otherwise. For lc > 8, we demonstrate experimentally that the nanoscale film causes a ductile-to-brittle transition on the macroscale. Concomitant with this transition is a nearly 85% reduction in deformation forces. Additional simulations reveal that the microscopic mechanism for the embrittlement is via suppression of dislocation emission at incipient crack-tips. In addition to challenging long-held views on environment-assisted fracture, our findings pertaining to surface-stress induced embrittlement suggest profitable utility in manufacturing processes such as machining and comminution.

Keywords: Organic monolayers; ductile-brittle transition; environment-assisted cracking; shear deformation; surface plasticity.