Cr-doped UO2 as a modern nuclear fuel type has been demonstrated to increase the in-reactor fuel performance compared to conventional nuclear fuels. Little is known about the long-term stability of spent Cr-doped UO2 nuclear fuels in a deep geological disposal facility. The investigation of suitable model materials in a step wise bottom-up approach can provide insights into the corrosion behavior of spent Cr-doped nuclear fuels. Here, we present new wet chemical approaches providing the basis for such model systems, namely co-precipitation and wet coating. Both were successfully tested and optimized, based on detailed analyses of all synthesis steps and parameters: Cr-doping method, thermal treatment, reduction of U3O8 to UO2, green body production, and pellet sintering. Both methods enable the production of suitable model systems with a similar microstructure and density as a reference sample from AREVA. In comparison with results from the classical powder route, similar trends upon grain size and lattice parameter were determined. The results of this investigation highlight the significance of subtly different synthesis routes on the properties of Cr-doped UO2 ceramics. They enable a reproducible tailor-made well-defined microstructure, a homogeneous doping, for example, with lanthanides or alpha sources, the introduction of metallic particles, and a dust-free preparation.
Keywords: UO2; ceramics; chromium; doping; model systems; spent nuclear fuel; wet chemical preparation.