In this study, magnetorheological elastomer (MRE) was fabricated using an electromagnetic device with a new configuration mold at the orientation of 0°, 45° and 90°. This new curing concept enhanced the alignment of carbonyl iron particles (CIPs) within the silicone matrix in the presence of silicone oil (SO) during solidifying, by eliminating air gaps to prevent magnetic flux losses. Using a mold made of steel, which is a magnetic material, the mold functions as a guide for concentrated magnetic flux of 0.315 T to pass through the MRE sample. Scanning electron microscopy (SEM) was used to observe the surface morphology of the fabricated MRE samples particularly the alignment of the CIPs. The field-dependent dynamic properties of the MREs were measured using a rheometer. The analysis implied that the effectiveness of the MRE operating under shear deformation with this curing concept provided the highest magneto-induced modulus of 1.01 MPa when a 45° orientation mold is used, with relative magnetorheological (MR) effect value up to 918%, followed by 0° mold orientation with 0.79 MPa magneto-induced modulus and 646% relative MR effect. The high modulus properties offered by this MRE are believed to be potentially useful in industrial applications where a high range of stiffness is required particularly in the shear direction.
Keywords: 45°; MR effect; alignment; anisotropic; isotropic; magneto-induced; magnetorheological elastomer; modulus; mold; orientation; plasticizer; silicone oil; stiffness.