Hybrid materials comprising graphene and palladium nanoparticles (PdNPs) are desirable for high-performance hydrogen detection because of the high specific surface area, electron mobility, and flexibility of graphene and the high electrochemical responsivity and reversibility of PdNPs. However, obtaining hybrid materials is energy-intensive and time-consuming. Here, a facile and rapid laser photothermochemical single-step processing method to synchronously produce a nanoassembly of three-dimensional porous graphene and PdNPs from polymer films is reported. Polymers with intrinsic microporosity show high solubility in volatile solvents and miscibility with inorganic materials, allowing the fabrication of homogeneous polymer films containing Pd ligands. The films are photothermally processed using a laser to generate a nanohybrid via photoinduced thermal and chemical processes. The nanohybrid exhibits four-times-enhanced electrical conductivity compared to plain porous graphene, high crystallinity, and coherent covalent metal bonds with a homogeneous size and distribution of PdNPs in hierarchical micro/meso/macroporous graphene structures, allowing high-performance hydrogen sensing (1 ppm) with outstanding mechanical reliability, flexibility, and durability upon bending and twisting. The nanoassembly is integrated with a wireless sensing platform, and hydrogen leakage (1 ppm) is detected using a smart phone. This laser-based nanomanufacturing of the nanoassembly can potentially be applied to wearable detector production platforms in the military and industry.
Keywords: flexibility; gas detection; laser-induced graphene; nanoassembly; nanohybrid; palladium nanoparticles; porous graphene.