Influence of Silica Modulus and Curing Temperature on the Strength of Alkali-Activated Volcanic Ash and Limestone Powder Mortar

Materials (Basel). 2021 Sep 10;14(18):5204. doi: 10.3390/ma14185204.

Abstract

This present study evaluates the effect of silica modulus (Ms) and curing temperature on strengths and the microstructures of binary blended alkali-activated volcanic ash and limestone powder mortar. Mortar samples were prepared using mass ratio of combined Na2SiO3(aq)/10 M NaOH(aq) of 0.5 to 1.5 at an interval of 0.25, corresponding to Ms of 0.52, 0.72, 0.89, 1.05 and 1.18, respectively, and sole 10 M NaOH(aq). Samples were then subjected to ambient room temperature, and the oven-cured temperature was maintained from 45 to 90 °C at an interval of 15 °C for 24 h. The maximum achievable 28-day strength was 27 MPa at Ms value of 0.89 cured at 75 °C. Samples synthesised with the sole 10 M NaOH(aq) activator resulted in a binder with a low 28-day compressive strength (15 MPa) compared to combined usage of Na2SiO3(aq)/10 M NaOH(aq) activators. Results further revealed that curing at low temperatures (25 °C to 45 °C) does not favour strength development, whereas higher curing temperature positively enhanced strength development. More than 70% of the 28-day compressive strength could be achieved within 12 h of curing with the usage of combined Na2SiO3(aq)/10 M NaOH(aq). XRD, FTIR and SEM + EDX characterisations revealed that activation with combined Na2SiO3(aq)/10 M NaOH(aq) leads to the formation of anorthite (CaAl2Si2O8), gehlenite (CaO.Al2O3.SiO2) and albite (NaAlSi3O8) that improve the amorphosity, homogeneity and microstructural density of the binder compared to that of samples synthesised with sole 10 M NaOH(aq).

Keywords: alkali-activated mortar; aluminosilicate; curing temperature; limestone powder; microstructure; silica modulus; volcanic ash.