Life cycle sustainability assessment of optimized biodiesel production from used rice bran oil employing waste derived-hydroxyapatite supported vanadium catalyst

Abstract

The present work encompasses the production of biodiesel from an inexpensive waste, viz., used rice bran oil (URBO) through concurrent esterification and transesterification reactions employing the prepared waste duck bone (WDB)-derived natural hydroxyapatite (NAHAp) supported vanadium impregnated solid catalyst (VNAHAp). The optimal VNAHAp catalyst possessed 92.23 m²/g surface area which was much superior to 61.46 m²/g of the V-catalyst (VCHAp) prepared using commercially available hydroxyapatite (CHAp). The optimal (Box-Behnken design) concurrent trans/esterification reaction conditions for biodiesel (FAME) production from URBO and methanol were 5 wt.% catalyst concentration, 8:1 methanol/URBO mole ratio, and 35 wt% NH₄VO₃ loaded VNAHAp (35VNAHAp) catalyst that resulted in 99.05% FAME yield deploying a low-energy infrared radiator assisted batch reactor (LIRABR) which ensured significantly high FAME yield at milder temperature (60°C) and in shorter reaction time (30 min) compared to a conventionally heated batch reactor. The product biodiesel and its blend with commercial diesel conformed to ASTM D7467-10 specifications. The life cycle assessment (LCA) of the entire process advocated superior sustainability of the biodiesel production using 35VNAHAp catalyst in the LIRABR compared to their conventional counterparts. Valorization of two potential wastes, viz., URBO and WDB, under milder process conditions involving LIRABR and 35VNAHAp resulted in lower environmental impacts, thus rendering a sustainable biodiesel production process towards a greener earth.

Keywords: Biodiesel; Environmental impact assessment; LCA; Used rice bran oil; V-catalyst; Waste duck bone.