Nowadays, an efficient and robust plan for maintenance activities can reduce the total cost significantly in the equipment-driven industry. Maintenance activities are directly associated with the impact on the plant output, production quality, production cost, safety, and the environmental performance. To address this challenge more broadly, this paper presents an optimization model for the problem of flexible flowshop scheduling in a series-parallel waste-to-energy (WTE) system. To this end, a preventive maintenance (PM) policy is proposed to find an optimal sequence for processing tasks and minimize the delays. To deal with the uncertainty of the flexible flowshop scheduling of waste-to-energy in practice, the work processing time is modeled to be uncertain in this study. Therefore, a robust optimization model is applied to address the proposed problem. Due to the computational complexity of this model, a novel scenario-based genetic algorithm is proposed to solve it. The applicability of this research is shown by a real-life case study for a WTE system in Iran. The proposed algorithm is compared against an exact optimization method and a canonical genetic algorithm. The findings confirm a competitive performance of the proposed method in terms of time savings that will ultimately save the cost of the proposed PM policy.
Keywords: Flexible flowshop scheduling; Genetic algorithms; Preventive maintenance; Robust optimization; Waste-to-energy system.
© 2021. The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature.