Mechanical Properties of Flexible TPU-Based 3D Printed Lattice Structures: Role of Lattice Cut Direction and Architecture

Polymers (Basel). 2021 Sep 3;13(17):2986. doi: 10.3390/polym13172986.

Abstract

This study addresses the mechanical behavior of lattice materials based on flexible thermoplastic polyurethane (TPU) with honeycomb and gyroid architecture fabricated by 3D printing. Tensile, compression, and three-point bending tests were chosen as mechanical testing methods. The honeycomb architecture was found to provide higher values of rigidity (by 30%), strength (by 25%), plasticity (by 18%), and energy absorption (by 42%) of the flexible TPU lattice compared to the gyroid architecture. The strain recovery is better in the case of gyroid architecture (residual strain of 46% vs. 31%). TPUs with honeycomb architecture are characterized by anisotropy of mechanical properties in tensile and three-point bending tests. The obtained results are explained by the peculiarities of the lattice structure at meso- and macroscopic level and by the role of the pore space.

Keywords: 3D printing; flexible TPU; internal architecture; lattice material; mechanical properties.