Rapid advances and decreased production costs in 3D printing (3DP) have resulted in its accelerated implementation in criminal activities. Fused Deposition Modeling (FDM (3DP and Polylactic Acid (PLA) filament were chosen for the current research because they are widely used in commodity 3DP, particularly in documented criminal activities. This study shows how specific features of 3DP along with classical toolmark comparison techniques using Stereo-Microscopy and Comparison Microscopy can be used to link between two 3DP objects as well as between a printed object and a suspected 3D printer. Links are determined based on random fine marks found on the 3DP's heated stage (bed) that are replicated to the base face of the printed object. Melted filament that extrudes from the nozzle of the FDM 3DP constructs the base face of the printed object. This melted filament functions as a "casting material" after it cools down and solidifies, enabling replication of the fine marks. The observed resolution of these marks is as high as the resolution of casting material dedicated for toolmark replications. Overall, this study demonstrates a novel forensic method based on toolmark comparison for linking between a 3D printer and its printed objects.
Keywords: 3D printing; additive manufacturing; comparison microscope; fused deposition modeling; ghost gun; improvised firearm; personally manufactured firearm; polylactic acid; printed firearm; stereo-microscope; toolmarks.
© 2021 American Academy of Forensic Sciences.