Reconstruction of Microscopic Thermal Fields from Oversampled Infrared Images in Laser-Based Powder Bed Fusion

Sensors (Basel). 2021 Jul 16;21(14):4859. doi: 10.3390/s21144859.

Abstract

This article elucidates the need to consider the inherent spatial transfer function (blur), of any thermographic instrument used to measure thermal fields. Infrared thermographic data were acquired from a modified, commercial, laser-based powder bed fusion printer. A validated methodology was used to correct for spatial transfer function errors in the measured thermal fields. The methodology was found to make a difference of 40% to the measured signal levels and a 174 °C difference to the calculated effective temperature. The spatial gradients in the processed thermal fields were found to increase significantly. These corrections make a significant difference to the accuracy of validation data for process and microstructure modeling. We demonstrate the need for consideration of image blur when quantifying the thermal fields in laser-based powder bed fusion in this work.

Keywords: additive manufacturing; in situ monitoring; powder bed fusion (PBF); quantitative thermography; selective laser melting (SLM); thermal imaging.

MeSH terms

  • Lasers*
  • Powders
  • Thermography*

Substances

  • Powders