Enhancing Thermocatalytic Activities by Upshifting the d-Band Center of Exsolved Co-Ni-Fe Ternary Alloy Nanoparticles for the Dry Reforming of Methane

Abstract

Dry reforming of methane (DRM) is a feasible solution to address the reduction of greenhouse gases stipulated by the Paris Climate Agreement, given that it adds value by converting trivial gases, CO₂ and CH₄ , simultaneously into useful syngas. However, the conventional Ni catalyst undergoes deactivation due to carbon coking and particle agglomeration. Here we demonstrate a highly efficient and durable DRM catalyst: exsolved Co-Ni-Fe ternary alloy nanoparticles on the layered perovskite PrBaMn_1.7 Co_0.1 Ni_0.2 O_5+δ produced by topotactic exsolution. This method readily allows the generation of a larger number of exsolved nanoparticles with enhanced catalytic activity above that of Ni monometallic and Co-Ni bimetallic particles. The enhancement is achieved by the upshift of the d-band center of Co-Ni-Fe relative to those of Co-Ni and Ni, meaning easier charge donation to the adsorbate. Furthermore, the exsolved catalyst shows exceptional stability, with continuous DRM operation for about 350 hours.

Keywords: alloy nanoparticles; dry reforming of methane; exsolution; perovskites; topotactic exsolution.