Chemical compounds released by combustion of polymer composites flat belts

Sci Rep. 2021 Apr 15;11(1):8269. doi: 10.1038/s41598-021-87634-9.

Abstract

Machines and devices for the production, transport and segregation of products are placed in production and storage rooms. Flat conveyor and drive belts are very often used for their construction. Due to heavy loads and difficult operating conditions, these belts can catch fire and, as a result, become the main source of air contaminants harmful to human health and life. This article examines the emission level of toxic chemical compounds most often produced during the thermal decomposition and combustion of flat drive and conveyor belts. Six types of flat belts, which were made of various polymer materials, i.e., polyamide, rubber, and polyurethane, and were pyrolyzed in a tube furnace at 950 °C, were tested for emission. Using an Fourier transform infrared spectroscopy gas analyser, five gaseous products of combustion were identified, i.e., carbon mono oxide, carbon dioxide, hydrogen cyanide, hydrogen bromide and sulfur dioxide (SO2). Chemical analysis showed that SO2 compounds and hydrogen bromide were present in only two samples. The test results indicate that gas emission concentration limits for all the tested belts were significantly exceeded. A comparative analysis of the concentration limits of V-belts described in the authors' earlier works shows that flat belts demonstrate lower emission levels of harmful compounds than V-belts. In addition, research has shown that compared to traditional rubber-based belts, belts made of modern materials exhibit no emission of hydrogen chloride compounds during thermal decomposition and combustion.