Metal composite interface properties significantly affect the integrity, bonding properties, and interface structure of Fibre Metal Laminates (FMLs). Interfacial bonding strength's effect on Carbon Fibre-Reinforced Aluminium Laminate (CARALL) mechanical behaviours was investigated via three-point bending and low-velocity impact tests. AA6061 sheets were subjected to surface pretreatments under three conditions (anodizing and A-187 and A-1387 surface modifications) to obtain different interfacial bonding strengths. The bonding interfaces of CARALL were analysed using scanning electron microscopy, energy dispersive spectroscopy and X-ray photoelectron spectroscopy. Interfacial bonding strength between aluminium alloy and epoxy resin was determined by the tension-shear test. CARALL's energy absorption capacity and failure mode were analysed after low-velocity impact and three-point bending under different aluminium alloy volume contents and surface pretreatments. Upon modification of metal surfaces, the interfacial bonding strength increased, and the highest was obtained by silane coupling agent A-1387. Improved strength maintained FML's integrity under quasi-static and dynamic loadings. A-1387 improved the bonding ability of aluminium alloy and Carbon Fibre-Reinforced Plastics (CFRP). The composite interface strongly resisted crack propagation because of its functional group characteristics. When the volume content of aluminium alloy was less and greater than that of CFRP, the energy absorption capacity of CARALL weakened and strengthened, respectively, with increasing interfacial bonding strength.
Keywords: XPS analysis; energy absorption; fibre-metal laminates (FMLs); low-velocity impact; surface modification.