Multi-Scale Analyses and Modeling of Metallic Nano-Layers

Materials (Basel). 2021 Jan 18;14(2):450. doi: 10.3390/ma14020450.

Abstract

The current work centers on multi-scale approaches to simulate and predict metallic nano-layers' thermomechanical responses in crystal plasticity large deformation finite element platforms. The study is divided into two major scales: nano- and homogenized levels where Cu/Nb nano-layers are designated as case studies. At the nano-scale, a size-dependent constitutive model based on entropic kinetics is developed. A deep-learning adaptive boosting technique named single layer calibration is established to acquire associated constitutive parameters through a single process applicable to a broad range of setups entirely different from those of the calibration. The model is validated through experimental data with solid agreement followed by the behavioral predictions of multiple cases regarding size, loading pattern, layer type, and geometrical combination effects for which the performances are discussed. At the homogenized scale, founded on statistical analyses of microcanonical ensembles, a homogenized crystal plasticity-based constitutive model is developed with the aim of expediting while retaining the accuracy of computational processes. Accordingly, effective constitutive functionals are realized where the associated constants are obtained via metaheuristic genetic algorithms. The model is favorably verified with nano-scale data while accelerating the computational processes by several orders of magnitude. Ultimately, a temperature-dependent homogenized constitutive model is developed where the effective constitutive functionals along with the associated constants are determined. The model is validated by experimental data with which multiple demonstrations of temperature effects are assessed and analyzed.

Keywords: crystal plasticity; deep-learning; homogenization; metallic nano-layer; multi-scale; single layer calibration; temperature effects.