Supply chain and environmental assessment of the essential oil production using Calendula (Calendula Officinalis) as raw material

José-Andrés González-Aguirre; Juan Camilo Solarte-Toro; Carlos Ariel Cardona Alzate

doi:10.1016/j.heliyon.2020.e05606

Supply chain and environmental assessment of the essential oil production using Calendula (Calendula Officinalis) as raw material

Heliyon. 2020 Nov 30;6(11):e05606. doi: 10.1016/j.heliyon.2020.e05606. eCollection 2020 Nov.

Authors

José-Andrés González-Aguirre¹, Juan Camilo Solarte-Toro¹, Carlos Ariel Cardona Alzate¹

Affiliation

¹ Instituto de Biotecnología y Agroindustria, Departamento de Ingeniería Química, Universidad Nacional de Colombia Sede Manizales, Manizales, Caldas, 170003, Colombia.

Abstract

Biomass has been considered a potential source of value-added products and energy vectors. Most biomass studies have researched the best pathways or processes to upgrade this renewable raw material through stand-alone processes or biorefineries. The biomass supply chain is a crucial aspect in the economic analysis of biomass upgrading since most of the raw materials need to be transported. A supply chain analysis gives an idea about the availability, real costs, and storage conditions of the raw material to guarantee an accurate feasibility analysis and a standardized production process. Calendula (Calendula Officinalis) is an aromatic plant used to produce valuable extracts in the cosmetic and pharmaceutical industries. Nevertheless, high amounts of exhausted biomass (more than 95% w/w) are produced and wasted. Theseresidues represent an environmental issue to be solved through the implementation of valorizing options. This paper analyses the supply chain and environmental impact of essential oil production using Calendula (Calendula Officinalis) as a raw material in the Colombian context. The case study comprises a single-objective optimization of the calendula supply chain to produce essential oil and the life cycle assessment (LCA) of the process through a cradle-to-gate approach in the Colombian context. The results showed the best locations to upgrade Calendula in Colombia (i.e., Manizales and Bucaramanga), supplying 1.1 % of the total product demand. The optimal product flow to customers was 0.32 tons/year, and the required feedstock from suppliers was 162 tons/year. The agricultural stage of essential oil production represented the highest environmental impact of the supply chain. In particular, plastic sheets, organic fertilizers, and chemical fungicides were the main contributors to this impact.

Keywords: Aromatic plants; Chemical engineering; Crop biomass; Energy; Environmental analysis; Environmental assessment; Environmental science; Essential oils; Life cycle assessment; Optimization; Supply chain modeling; Transport process.