Amorphous polymer-derived silicon oxycarbide (SiOC) is an attractive candidate for Li-ion battery anodes, as an alternative to graphite, which is limited to a theoretical capacity of 372 mAh/g. However, SiOC tends to exhibit poor transport properties and cycling performance as a result of sparsely distributed carbon clusters and inefficient active sites. To overcome these limitations, we designed and fabricated a layered graphene/SiOC heterostructure by solvent-assisted infiltration of a polymeric precursor into a modified three-dimensional (3D) graphene aerogel skeleton. The use of a high-melting-point solvent facilitated the precursor's freeze drying, which following pyrolysis yielded SiOC as a layer supported on the surface of nitrogen-doped reduced graphene oxide aerogels. The fabrication method employed here modifies the composition and microstructure of the SiOC phase. Among the studied materials, the highest levels of performance were obtained for a sample of moderate SiOC content, in which the graphene network constituted 19.8 wt % of the system. In these materials, a stable reversible charge capacity of 751 mAh/g was achieved at low charge rates. At high charge rates of 1480 mA/g, the capacity retention was ∼95% (352 mAh/g) after 1000 consecutive cycles. At all rates, Coulombic efficiencies >99% were maintained following the first cycle. Performance across all indicators was majorly improved in the graphene aerogel/SiOC nanocomposites, compared with unsupported SiOC. The performance was attributed to mechanisms across multiple length scales. The presence of oxygen-rich SiO4-xCx tetrahedral units and a continuous free-carbon network within the SiOC provides sites for reversible lithiation, while high ionic and electronic transport is provided by the layered graphene/SiOC heterostructure.
Keywords: Li-ion batteries; anodes; graphene aerogel; polymer-derived ceramics; silicon oxycarbide.