Pandemic printing: a novel 3D-printed swab for detecting SARS-CoV-2

Med J Aust. 2020 Sep;213(6):276-279. doi: 10.5694/mja2.50726. Epub 2020 Aug 9.

Abstract

Objectives: To design and evaluate 3D-printed nasal swabs for collection of samples for SARS-CoV-2 testing.

Design: An iterative design process was employed. Laboratory evaluation included in vitro assessment of mock nasopharyngeal samples spiked with two different concentrations of gamma-irradiated SARS-CoV-2. A prospective clinical study compared SARS-CoV-2 and human cellular material recovery by 3D-printed swabs and standard nasopharyngeal swabs.

Setting, participants: Royal Melbourne Hospital, May 2020. Participants in the clinical evaluation were 50 hospital staff members attending a COVID-19 screening clinic and two inpatients with laboratory-confirmed COVID-19.

Intervention: In the clinical evaluation, a flocked nasopharyngeal swab sample was collected with the Copan ESwab and a mid-nasal sample from the other nostril was collected with the 3D-printed swab.

Results: In the laboratory evaluation, qualitative agreement with regard to SARS-CoV-2 detection in mock samples collected with 3D-printed swabs and two standard swabs was complete. In the clinical evaluation, qualitative agreement with regard to RNase P detection (a surrogate measure of adequate collection of human cellular material) in samples collected from 50 hospital staff members with standard and 3D-printed swabs was complete. Qualitative agreement with regard to SARS-CoV-2 detection in three pairs of 3D-printed mid-nasal and standard swab samples from two inpatients with laboratory-confirmed SARS-CoV-2 was also complete.

Conclusions: Using 3D-printed swabs to collect nasal samples for SARS-CoV-2 testing is feasible, acceptable to patients and health carers, and convenient.

Keywords: COVID-19; Infectious diseases; Microbiology; Respiratory tract infections.

Publication types

  • Research Support, Non-U.S. Gov't

MeSH terms

  • Adult
  • Betacoronavirus / isolation & purification
  • COVID-19
  • COVID-19 Testing
  • Clinical Laboratory Techniques / instrumentation*
  • Coronavirus Infections / diagnosis*
  • Diagnostic Techniques, Respiratory System / instrumentation*
  • Female
  • Humans
  • Male
  • Middle Aged
  • Nasopharynx / virology
  • Pandemics
  • Patient Acceptance of Health Care / statistics & numerical data*
  • Pneumonia, Viral / diagnosis*
  • Printing, Three-Dimensional*
  • SARS-CoV-2