As an effective structural health monitoring (SHM) technology, the piezoelectric transducer (PZT) and guided wave-based monitoring methods have attracted growing interest in the space field. When facing the large-scale monitoring requirements of space structures, a lot of PZTs are needed and may cause problems regarding to additional weight of connection cables, placement efficiency and performance consistency. The PZT layer is a promising solution against these problems. However, the current PZT layers still face challenges from large-scale lightweight monitoring and the lack of reliability assessment under extreme space service conditions. In this paper, a large-scale PZT network layer (LPNL) design method is proposed to overcome these challenges, by adopting a large-scale lightweight PZT network design method and network splitting-recombination based integration strategy. The developed LPNL offers the advantages of being large size, lightweight, ultra-thin, flexible, customized in shape and highly reliable. A series of extreme environmental tests are performed to verify the reliability of the developed LPNL under space service environment, including extreme temperature conditions, vibration at different flying phases, landing impact, and flying overload. Results show that the developed LPNL can withstand these harsh environmental conditions and presents high reliability and functionality.
Keywords: extreme environment; large-scale lightweight PZT network; reliability verification; space structures; structural health monitoring.