The effects of the combined addition of Zn and Mg on the corrosion resistance of AlSi-based coating for automotive steel sheets were investigated using a variety of analytical and electrochemical techniques. The preferential dissolution of Mg and Zn from MgZn2/Mg2Si phases occurred on the AlSi-based coating that had been alloyed with a smaller portion of Zn and Mg, which contributed to the rapid surface coverage by corrosion products with a protective nature, reducing the corrosion current density. On the other hand, localized corrosion attacks caused by the selective dissolution of Mg were also observed in the AlSi-based coating with a smaller portion of Zn and Mg. Such alloying can also worsen its corrosion resistance when coated additionally with electrodeposited paint. The mechanistic reasons for these conflicting results are also discussed.
Keywords: AlSi-based coating; Mg; Zn; corrosion; electrodeposited paint; hot stamping steel.