The morphology of conjugated polymer thin films, determined by the kinetics of film drying, is closely correlated with their electrical properties. Herein, we focused on dramatic changes in the thin-film morphology of blade-coated poly{[N,N'-bis(2-octyldodecyl)-naphthalene-1,4,5,8-bis(dicarboximide)-2,6-diyl]-alt-5,5'-(2,2'-bithiophene)} caused by the effect of solvent and coating temperature. Through in situ measurements, the evolution of polymer aggregates and crystallites, which plays a decisive role in the formation of the charge-transport pathway, was observed in real time. By combining in situ ultraviolet-visible spectroscopy and in situ grazing-incidence wide-angle X-ray scattering analysis, we could identify five distinct stages during the blade-coating process; these stages were observed irrespective of the solvent and coating temperature used. The five stages are described in detail with a proposed model of film formation. This insight is an important step in understanding the relationship between the morphology of thin polymer films and their charge-transport properties as well as in optimizing the structural evolution of thin films.
Keywords: conjugated polymer; film formation mechanism; in situ characterization; organic field-effect transistor; thin-film morphology.