This paper presents a new product, a glass laminate aluminium-reinforced epoxy (GLARE)-based thin-walled structure with a stiffener in the form of a longitudinal rib. The stiffening rib in an outer metallic layer of a GLARE-based panel was fabricated by the incremental sheet forming technique and Alclad 2024-T3 aluminium alloy sheets were used as adherends. The strength properties of the adhesive joint between the layers of the fibre metal laminates (FMLs) were determined in a uniaxial tensile test, peel drum test, tensile/shear test and short-beam three-point-bending test. Two variants of FMLs were considered, with an adhesive film and without an adhesive film between the adherends and the epoxy/glass prepreg. The FMLs were tested at three different temperatures that corresponded to those found under real aircraft operating conditions, i.e. -60 °C, room temperature and +80 °C. It was found that the temperatures do not affect the tensile strength and shear strength of the FMLs tested. However, there was a noticeable increase in the stiffness of samples stretched at reduced temperature. An additional adhesive film layer between the adherends and the glass/epoxy prepreg significantly improves the static peeling strength of the joint both at reduced and at elevated temperatures. A clear increase in the critical force at which buckling occurs has been clearly demonstrated in the uniaxial compression test of GLARE-based rib-stiffened panels. In the case of GLARE-based rib-stiffened panels, the critical force averaged 15,370 N, while for the non-embossed variant, it was 11,430 N, which translates into a 34.5% increase in critical force.
Keywords: FML; GLARE; aircraft fuselage skin; aluminium alloy; fibre metal laminates; mechanical engineering; thin-walled structures.