A number of dairies in southern Idaho employed stationary inclined screens to separate large solid particles out of liquid dairy manure. In this way, the total solid content of the liquid dairy manure can drop about 20%. Solids in dairy wastewater cause high turbidities, which could block the incident light, a key factor in the microalgae cultivation process using wastewaters as culture media. In this study, screened liquid dairy manure was used as the microalgae Chlorella vulgaris culture media. The aim was to optimize the dilution folds for the best growth of Chlorella vulgaris and nutrients' reduction with a special focus on phosphorus removal and recovery. Four folds of dilution, designated as 5*, 10*, 15*, 20*, were applied to the liquid dairy manure to alleviate hindrance of the high turbidity together with the high ammonium. Microalgal cultivation removed a significant amount of turbidity and major nutrients. For differently diluted liquid dairy manures, although the initial turbidities varied a lot, the final removal rates were not significantly different, falling in the range of 88.11-91.73%. Chemical oxygen demand (COD) in the 5-fold diluted liquid dairy manure dropped from 6700 to 1200 mg/L, corresponding to a removal rate of 79.81%. For the 10-fold, 15-fold, and 20-fold diluted manures, Chlorella removed around 67-69% of the initial CODs. Total Kjeldahl nitrogen (TKN) was removed at rates ranging from 70.84 to 73.99% from the four differently diluted liquid dairy manures without significant differences. NH4-N was removed most efficiently by 88.92% from the 20-fold diluted liquid dairy manure, and the least at 68.65% from the 5-fold diluted one. Although the original total phosphorus (TP) concentrations were distinctive for each group, the TP removal rates stayed in the range of 52.16 to 65.22%. Scanning electron microscopy (SEM) and energy-dispersive spectrometry (EDS) analysis of the precipitates harvested from the microalgal cultivation suggested possible phosphate precipitate forms. The chelation of Ca or Mg cations by dissolved organic matter (DOM) under alkaline conditions caused by microalgae cultivation could explain the unsatisfactory phosphorus removals observed in this study.
Keywords: Dilution; Microalgal cultivation; Nutrients removal; Phosphorus removal; Screened liquid dairy manure.