In this study, natural deposits of Kankara kaolin clay were collected and investigated in order to determine physical, microstructural, thermal, and firing properties and assess clay's suitability as starting material for various ceramic applications. Chemical analysis of the clay was performed using XRF. Mineralogical analysis and thermal analysis of the clay were conducted using XRD and thermogravimetric thermal analysis (TGA)/differential thermal analysis (DTA), respectively. In order to assess its ceramic behavior, the clay was fired at 900-1200 °C. Maturation characteristics of fired ceramics were assessed by measuring bulk density, apparent porosity, and shrinkage. It was found that main oxides in the clay are alumina, silica, and potassium oxide, while other oxides are present in trace quantities. Kaolinite, quartz, and illite are the phases found from the XRD results, while mullite ceramic phase formed at firing temperature above 1100 °C. Maturation tests showed that ceramic properties such as bulk density and shrinkage increase with temperature, while apparent porosity decreases with temperature. The results presented in this study prove that the clay is an appropriate material for producing traditional ceramics.
Keywords: Kancara kaolin clay; density; firing; mullite ceramics; porosity; shrinkage.