Selective Laser Sintering is a flexible additive manufacturing technology that can be used for the fabrication of high-resolution parts. Alongside the shape and dimension of the parts, the mechanical properties are essential for the majority of applications. Therefore, this paper investigates dimensional accuracy and mode I fracture toughness (KIC) of Single Edge Notch Bending samples under a Three Point Bending fixture, according to the ASTM D5045-14 standard. The work focuses on the influence of two major aspects of additive manufacturing: material type (Polyamide PA2200 and Alumide) and part orientation in the building environment (orientations of 0°, 45° and 90° are considered). The rest of the controllable parameters remains constant for all samples. The results reveal a direct link between the sample densities and the dimensional accuracy with orientation. The dimensional accuracy of the samples is also material dependent. For both materials, the angular orientation leads to significant anisotropic behavior in terms of KIC. Moreover, the type of material fundamentally influences the KIC values and the fracture mode. The obtained results can be used in the development of additive manufactured parts in order to obtain predictable dimensional tolerances and fracture properties.
Keywords: Three Point Bending test; geometrical errors; microstructure.; mode I fracture toughness; polyamide and Alumide; selective laser sintering.