The elastic anisotropy and heterogeneity effects of coarse-grained austenite on ultrasonic propagation significantly undermine the effectiveness of ultrasonic property-based fatigue damage evaluation. A discrete method based on electron backscatter diffraction (EBSD) was proposed to decouple the effects between coarse-grained structure and fatigue damage. An orientation-based damage index, local misorientation (ML), was extracted and macroscopic and microscopic plastic deformations were characterized. The evolution of ultrasonic attenuation coefficient Δα was established with ΔML in grain scale. Approximate downward parabolas was observed, and the peak value of Δα in 〈1 1 1〉 orientation was found to be larger and more sensitive to the cyclic damage than that of 〈0 0 1〉 and 〈0 1 1〉. The influences of the heterogeneous substructure and surface roughness were discussed respectively.
Keywords: Coarse-grained austenite; Electron backscatter diffraction; Fatigue damage; Grain scale; Ultrasonic.
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