In this research, a fly ash/epoxy composite was fabricated using fly ash filler classified as industrial waste. The behavior of its mechanical properties was investigated by changing the volume of fly ash to 10, 30 and 50 vol.%. To determine the influence of particle size on the mechanical properties, we used two different sizes of the fly ash, which were separated by sieving to less than 90 μm and 53 μm. To optimize fabrication conditions, the viscosity of the fly ash/epoxy slurry was measured at various temperatures with different fly ash volume fractions. In terms of mechanical properties, tensile strength increased as the amount of fly ash increased, up to a critical point. On the other hand, the compression strength of the composite increased continuously as the amount of fly ash increased. Finally, the fracture surfaces were characterized and correlated with the mechanical properties.
Keywords: epoxy; fly ash; fracture behavior; mechanical properties; viscosity.